Automating composites manufacturing R&D for auto parts at the NRCC

February 17, 2025

Coming Soon

Addcomp has successfully completed installation of a customized automated composites production cell at the National Research Council of Canada (NRCC) in Montreal, Quebec. Installation, commissioning and training were completed in 5 days.

February 17, 2024. The customized Automated Fiber Placement (AFP) cell at NRCC features an AFP-XS toolhead from Addcomposites and the humm3® intelligent pulsed light heating solution. The cell achieves precise, intricate layups at speeds up to 1 m/s using industrial to aerospace grade materials, including thermoset and thermoplastic prepregs as well as dry fiber (carbon, glass, natural fibers).

This customized AFP Robotic Cell will be used to investigate stamping preforms made from hybrid materials including steel and fiber-reinforced thermoplastic composites. These investigations are in collaboration with the STAMP Composites (Stamping Technology for Automotive Manufacturing Processing of Composites) Industrial R&D group.

The STAMP Composites R&D group focuses on developing and implementing thermoplastic composite processes for fast, cost-effective production of lightweight auto parts. It unites OEMs, parts manufacturers, materials suppliers, and others in the supply chain, providing access to advanced technologies at low risk and cost.

Addcomp is a versatile expert integrator of innovative manufacturing systems for composites manufacturing which can include AFP (Automated Fiber Placement), filament winding, rotating layup tables, mandrels and other specialized auxiliary equipment as well as digital adaptive molding (reconfigurable molds).

Adaptive molding is used by our sister company bespline to produce 3D shaped foam and composites for marine, aerospace, architecture and more. Got an innovative composites manufacturing project? Our teams provide easy access to these innovative yet affordable technologies, including proof-of-concept trials and testing. Reach out to learn more about our services and collaborate with us to shape the future of composites manufacturing.

Additional Case Histories

Automating composites manufacturing R&D for auto parts at the NRCC

Feb 2025

Coming Soon

Robot:
AFP-XS toolhead with Fanuc M710 robot (70 kg payload)

Heating:
Humm3 flash lamp

Options:
7th rotational axis

Higher payload for flexibility to use heavier end of arm tools, Humm3 to enable high-temp thermoplastics and additional axis for tape winding.

CET Composites

Aug 2024

Coming Soon

Robot:
AFP-XS toolhead with Fanuc M710 robot (70 kg payload)

Heating:
IR lamp

Options:
7th rotational axis

Higher payload for flexibility to process thermoplastics in the future and additional axis for tape winding.

Purdue University

Nov 2023

Coming Soon

Robot:
AFP-XS toolhead with Fanuc R2000 robot (210 kg payload)

Heating:
Humm3 flash lamp

Options:
7th rotational axis

Higher payload for flexibility to use heavier end of arm tools, plus Humm3 to enable high-temp thermoplastics and additional axis for tape winding.